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"The guys at Full Function are some of the best in the industry and I recommend them to everyone."

-Mach III @ NorCalEvo

FULL FUNCTION - FACTS ABOUT TUNING WITH AN AFC

Tuning your car with an AFC? -What is the Apex AFC? The SAFC is a computer that modifies the vehicle’s speed density or air flow sensor (Manifold Absolute Pressure, Mass Air Flow) signal to the ECU of the car. This is really useful because it can "lie" to the car’s ECU about how much air it is getting (we will come back to this soon). Accordingly, the ECU will give more or less fuel to the engine, thus helping you tune. Added use of the AFC comes from the fact that you can play with the settings throughout the RPM range and different throttle positions. The ECU needs to calculate the amount of fuel to shoot into the motor. In order to know how much gasoline it needs to inject, it needs to know how much air is coming in, and what the target air to fuel ratio (A/F ratio) is at that point in time. This is the job of the air metering devices, and some of the code in the ECU, which interprets the information from these devices. The reasons why this should be left to a professional are listed below. If you feel comfortable continuing the install and tuning, and are willing to risk blowing up the car, by all means, please, continue.

As mentioned above, there are many possibilities to doing this the WRONG way. For one, you are actually lying to your ECU about reported air flow volume, fooling your ECU into delivering shorter/longer fuel injector pulses to compensate for larger injectors. Lie to it incorrectly and you will have too short an injector pulse resulting in a lean condition possibly leading to detonation. A leaner fuel mixture will detonate easier, and when the engine is hot, it will detonate just because of higher compression near the top of the compression stroke, even without spark telling it to. If the air/fuel mixture detonates, peak cylinder pressures will occur before it’s optimum time, possibly forcing the piston back down again backwards against the force of the other pistons. This is called detonation or pre-detonation or commonly known as engine knock. It can melt holes in pistons, destroy piston rings, bend connecting rods break crankshafts etc etc. With this in mind, proceed with caution. This is just one reason they say you should have it installed.

A very important piece of information is not what the AFC controls, but what it inadvertently controls. You can adjust fuel, as noted above, but as a side affect ignition timing is changed. Now, the ignition timing change, depends on the amount of fuel correction made with the AFC. Worst case scenario would be leaning your car out too much while advancing ignition timing. This alone has possibly claimed the lives of more 4G63s than crank-walk because of inexperienced customers reading incorrect information on forums or listening to friends. The timing map in the ECU is set up as such: the ECU looks at the engine speed and the airflow or pressure, and then finds the point on the timing map. The timing map is set up like a spreadsheet, with the columns representing either engine speed or airflow, and the rows representing the other. The tendency of the timing map is that lower airflow (less load on the motor) gets more timing advance. The effect of the AFC is that if the fuel correction is reduced the amount of airflow that the ECU sees will accordingly. The ignition MAP listed below can give you a visual representation of what happens to your ignition timing as you "lean" out your fuel mixture using an AFC.

Lets say a car has 440cc Injectors in them. You want to upgrade them to 680cc injectors to run more boost. 680cc injectors flow approximately 35% more fuel over the stock injectors. This means you would have to lean out your fuel with the AFC around 35% to compensate for the larger injectors. To do this the AFC's "correction" would have to be -35% of your airflow value. The light blue column represents the ignition timing values at 14.3 PSI. If the AFC reduces your airflow value by 35% (14.3PSI x .65 = 9.3PSI ) your ignition timing would now follow the Pink column's values. This shows a positive increase of ignition timing advance. If done in moderate amounts may actually gain some performance, but may also destroy your engine.

 
   
 

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